300A 200V 72V 96V 144V DC motor PWM speed controller high power current limit

Description

We have several type of DC motor PWM controllers!
Simple forward or reversible version. up to 300A and 200V with programmable USART and other useful functions and more...

Please check our ebay store:
>>>Click here to see our store and more type of motor controllers<<<
Donwload the datasheet with this link:
www.dropbox.com/s/s4oyzcjho60zfda/HL200200%20v1.01%20full.pdf
Use this controller for any brushes motor!
Like: trolley, outboard, electric bicycle or more....
Advantages against other motor controllers:
True heavy load copper track can handle very high peak currents and 200A continuous current.
Isolated RS232/485
connection
with full access of controll registers and much more usefull adjustable parameters.
Advanced PCB layout technique.
High speed 32bit Cortex processor.
Connection with high current M6 screws.
Built with ultra low resistance MOSFETs
2 quadrant operation (drive CW and regenerative brake CW)
Low warming and capable to accept heatsink.
20kHz switching frequency no switching noise
Duty cycle: 0-97%
Universal 0-5V speed controller input. You don't have to use the potentiometer to controll the speed.
You can use PLC
output or any analog signal or PWM signap from uPC or RC receiver PWM signal.
Regenerative braking
(you can brake the motor and get back all the kinetic energy into the battery)
For the highest safety the regenerative braking never
substitutes the ordinary brake!
Adjustable ramp speed. 0-20sec. (acceleration limit)
Normal current continuous limit is adjustable between 0-200A
Switchable peak current ON or normal strict current limit
Peak current 300A for 5 seconds.
Adjustable regenerative current.
Universal supply voltage between 22-200V DC.
Dimensions: 220 x 135 x 50 mm
Note: For the maximum power you have to add extra heatsink to the aluminium block. The aluminium block is predilled with M3 holes.
850g
You can choose between 6 operation modes with the red DIP switch on the PCB board:
1. Normal potentiometer mode 0-5V 0-97% output voltage
2. Magnetic hall throttle mode ( 0.5-4,5V input) or programable input voltage like 1-3V or anything you want.
3. Simple PWM signal (0-95%) from arduino or a RC receiver.
4. RC receiver PWM input 1,5ms +/-1ms
5. RS232 controll with simple commands recommended for beginner programmers for example Arduino.
6. RS485 advanced controll for precise industrial controll. With the optically isolated connection and CRC protected communication you can communicate with the device and get access for the all controll registers.
Adjustable and saveable parameters with RS232/RS485 read/write commands:
Motor speed
Current limit/regenerative current limit
Acceleration/deceleration limit
Turn ON/OFF minimum and turn ON/OFF maximum voltage levels for example turn off the unit at low battery voltage
Heatsink and Motherboard temperatures
Supply voltage
Potentiometer input voltage (you can use this input for an analoge measurement input if you are controlling the speed with RS232/485 commands )
Output current
Input frequency on PWM input
Input duty on PWM input
I x R compensation
(this if for speed regulation compensation the load drop voltage)
Top output voltage
/
supply compensation
(maximum speed limit) (this can be very usefull in more cases. As you give a maximum reference voltage (maximum RPM) what the output can be with the maximum gas setting. This value becomes a reference voltage and archive perfect supply voltage compensation. This means if your supply voltage drops of raise your motor PRM remains the same. Using the supply compensation and the I x R compensation together you can archive  perfect speed regulation without any closed loop feedback and no tachogenerator is needed.
Status register
Configuration bits
Adjustable RS485 address controlling more controllers on one line.
Current calibration register
For more information and how to use the RS232/485 communication please read the datasheet with the controll registers.
Why choose this controller?
On the ebay there is many type of controller the most piece is a chinese simple and cheap controller. They are great until you put a large load to theirs output.
-That controllers don't have supply filtering what is very important! Without it the most of the chinese controller regularly burning down.
-They haven't got proper freewheele diode against the motor inductive current!
-The most of them don't have any current limit function which is very important by a motor.
This unit is a current limited speed controller for any brushed DC motor with great LOW ESR capacitor supply filtering and a syncgronous switching freewheel diodes!
How can you controll the motor speed with this controller?
With the current limit potentiometer you can very fine adjust the current what the motor can maximum consumes.
For example, you have 2000W 24V DC motor. Your motor nominal current is 83A. Than you adjust the current limit to 80A.
After them your motor and PWM driver is fully protected against the burning down and over load. Additional protection is the temperature protection. The controller measure the temperature of heatsink. If that exceed the maximum than the controller will shutting down.
You can easily control the motor speed between 0-95% with the motor speed controller potentiometer which is connected to the potentiometer terminal. Of course if you have a throttle you can use it ot if you have a special project and you want to controll the unit with your PWM signal which comes from your uPC unit you aslo can do taht.
If you have any question special request or something, please feel free to contact, we are electrical engineers there isn't problem what can't solve. We will see what can we do.
If you need more pieces please contact I can give you discount!
Warranty: 6 months
European shipping: mainly 3-6 days (average) + h
andling time: 1-3 days
Worldwide: mainly 8-12 days (avrerage)
+ h
andling time: 1-3 days